Many of you have heard Art Byrne say: "about 95 percent of all lean conversions fail." To that I'll add: "about 95 percent of all CEOs don't care about Lean." Despite our awareness of these long odds, I, like most Lean practitioners, continue to look for opportunities to promote Lean in my workplace … [Read more...] about Dr. Emiliani’s No’s for Lean
The Back Story – Management Mysterium
This is the back story to the book Management Mysterium. Management Mysterium is a follow-on to The Triumph of Classical Management Over Lean Management (2018) and Irrational Institutions (2020). It adds to this body of work by examining invisible aspects of leadership and management … [Read more...] about The Back Story – Management Mysterium
Lean Got a Bad Start
When the public first became aware of Lean production in 1988, and Toyota's production system in the early 1970s, a small army of people leaped into action to do two things: 1) study TPS and Lean and 2) convince business leaders they should adopt Lean. That sounds like a reasonable plan. It was the … [Read more...] about Lean Got a Bad Start
Narrow Thinking, Narrow Results
Mark Graban recently wrote a blog post that reflects the current thinking of many Lean movement leaders and influences: "It’s Hard to Ask Leaders to Change the System in Which They’ve Risen and Excelled." The "system" in question is the management system and culture of the company or companies that … [Read more...] about Narrow Thinking, Narrow Results
Wanting to Know, Preferring to Ignore
Those of us who are fans of Toyota's management system (TMS) and Lean management (LM) are a curious bunch. We want to learn as much as we can as fast as possible. We want to know the details of TMS and LM and how to make them work in ways that fulfill our understanding and our expectations. We are … [Read more...] about Wanting to Know, Preferring to Ignore
The Back Story – Irrational Institutions
This is the back story to the book Irrational Institutions. Irrational Institutions is a follow-on to my 2018 book, The Triumph of Classical Management Over Lean Management, which meticulously examined the problem of why leaders resist or reject Lean management. It succeeded at providing a … [Read more...] about The Back Story – Irrational Institutions
How Many Genbas are There?
Top company leaders are Genba 1. Dr. Emiliani's interest has long been Genba1. Click on image to enlarge. When the world became aware of Toyota's production system in the mid-1970s, there was one genba -- the shop floor. I call this Genba 3. When Lean arrived in 1988, there remained just one … [Read more...] about How Many Genbas are There?
Winning With Lean
The goal of any athlete competing in a race is to win. How much do they want to win by isn't something athletes usually think about. They are content if the smallest margin of measurement results in a win. For example, a runner wins if they finish 0.001 seconds ahead of their nearest competitor. … [Read more...] about Winning With Lean
Lean Can’t Fail!
What is the future of Lean management when some of its leading proponents construct an alternate reality in which Lean transformation processes are claimed to be fail-safe? Perhaps Lean is unlike anything else in existence, given to us fully formed by its creator, and, in some magical or occult way, … [Read more...] about Lean Can’t Fail!