"A real irony is that ‘respect for people’ requires that people feel the pain of critical feedback." — Akio Toyoda Yes, that's me; the Bad Boy of Lean. For those of you who don't already know, I have a bad reputation. I tend towards the negative (I'm an engineer, details matter) and I freely … [Read more...] about The Bad Boy of Lean
The Shingo Experiment
In early January 2019, I decided to conduct an experiment to test if a great advocate of human and technical progress is just that, or if it is more comfortable with the status quo. My new book, The Triumph of Classical Management Over Lean Management: How Tradition Prevails and What to Do About It, … [Read more...] about The Shingo Experiment
Fulfillment by Status Quo, Inc.
Fundamentally, what was the development of Toyota's production system about? Why was there a need for it? It was about employees in a small start-up company working to find ways to produce motor vehicles in low volume and at low cost. So what? Well, what that means is TPS was (and is) a lived human … [Read more...] about Fulfillment by Status Quo, Inc.
What About the Past State?
In Lean management, we speak of the current state, the future state, and the ideal state. But what about the past state? Why isn't the past state also of interest? It should be, because the past informs the present -- the current state -- which in turn determines the probability of achieving desire … [Read more...] about What About the Past State?
Where Scientific Thinking Lives and Dies
For many years now, there has been a great emphasis in the Lean movement on the development of problem-solving skills. Specifically, teaching people how to think scientifically through the use of PDCA, kata, coaching, etc. Typically, the target audience for training in scientific thinking is … [Read more...] about Where Scientific Thinking Lives and Dies
Passing the Lean Baton
Advancing Lean management is a relay race. The first leg is nearing completion. The baton was held by those who brought the Toyota production system (TPS) and Lean to public attention in the late-1970s through the mid-1990s. They ran the first leg well, but this first generation of Lean leaders is … [Read more...] about Passing the Lean Baton
The Elephant in the Room
Don’t ignore the elephant in the room.It started with value stream maps in 1999. It was the first tool used for the purpose of generating additional interest in what was then called "Lean production." From there, kata, A3 reports, coaching, leader standard work, gemba walks, Lean strategy … [Read more...] about The Elephant in the Room
Lean Football
What would happen if Lean thinking were applied to American football?American football is in trouble. The league Commissioner and team owners know there must be changes made to the game to assure a future pipeline of skilled players and to grow its fan base for generations to come. But League … [Read more...] about Lean Football
That’s Not My Job
If you boil down Toyota's production system to its essence, its purpose is to synchronize supply to demand for buyers' markets. The ability to do so reduces the frequency and severity of stock-out (lost sales) or overproduction of finished goods (resulting in high costs and price discounting). The … [Read more...] about That’s Not My Job